Our DMG MORI NLX 2500

Our DMG MORI NLX 2500

Our DMG MORI NLX 2500

Machining - New Shafts for Electric Motors

Machining - Mechanical Repair of Electric Motor Components

Machining - Replacement Rotor for Electric Motor

CNC Machining - M100 Nuts

CNC Machining - M100 Studs

CNC Machining - M100 Nut and Stud

Fabrication - Rotary Saw Components

Fabrication - Top Post Assembly Drawing

Fabrication - Rotary Saw Components

This photo shows a comparison between the old and new components. In order to produce Engineering Drawings for this job, measurements of the machine taken on-site by our Engineer and compared to the samples provided.

5-Axis Machining of Tool Steel Stamp

5-Axis Machining of Tool Steel Stamp. As shown with the background of a business card, this job was quite small and largely was machined with a 1 mm ball nose end mill.

5-Axis Machining of Tool Steel Stamp

Machined and Fabricated Stainless Steel Fan. This was an urgent breakdown that we turned around in 24 hours for our customer. The job required us to supply, machine and fabricate a new fan and shaft as per sample.

In this photo, you can see our part next to the supplied sample.

Machine and Fabricated Stainless Steel Fan. This was an urgent breakdown that we turned around in 24 hours for our customer. The job required us to supply, machine and fabricate a new fan and shaft as per sample.

Machined and Fabricated Stainless Steel Fan. This was an urgent breakdown that we turned around in 24 hours for our customer. The job required us to supply, machine and fabricate a new fan and shaft as per sample.

CNC Machined SAF 2507 (Super Duplex) 1/2" NPT Plugs

CNC machined SAF 2507 (Super Duplex) 1/2" NPT Plugs

CNC Machined SAF 2507 (Super Duplex) Flanges

CNC Machined SAF 2507 (Super Duplex) Flanges

Bore and Bush NDE Bearing Housing and scotch key in place dia 190.00 +0.01 -0.00.

Bore and Bush NDE Bearing Housing. A little difficult to see in this image, but here we have completed a bore and bush on the bearing housing marked with an ‘ x ‘ and arrow.

Bore and Bush NDE Bearing Housing. Dia 150.03 +0.01 -0.00. Another completed bore and bush that did not require scotch keying.

Our HAAS VF3 with 5-Axis Trunnion

Our HAAS VF3 with 5-Axis Trunnion - set up with our Lang Vise and Base Plate.

Our HAAS VF3 with 5-Axis Trunnion

4140 Stock for Tooling Pin

4140 Stock with Sample Pin

4140 Tooling Pin

4140 Tooling Pin - Sample and New

4140 Tooling Pin - Sample and New

4140 Tooling Pin - Sample and New

CNC Machined Copper Clamps

CNC Machined Copper Clamps

CNC Machined Copper Clamps

Turned Bronze Bushings

Turned and Knurled Part

Supply and machine coupling Dia 254 x 150L (approx dimension). Machine to sample

Supply and machine coupling Dia 254 x 150L (approx dimension). Machine to sample.

Machine SAF 2205 shaft, fit to lamination and finish to drawing. Grind lamination to ensure electric motor is running true.

Machined Wobbler Shaft - drilled and bored out broken shafts. Supplied and machined new wobbler shafts to drawing. Removed worn couplings from old shafts. Supplied new keys and assembled new shafts to gears.

Machined Wobbler Shaft - drilled and bored out broken shafts. Supplied and machined new wobbler shafts to drawing. Removed worn couplings from old shafts. Supplied new keys and assembled new shafts to gears.

Emergency Breakdown - New Drive Shaft manufactured for customer. Image shows the old drive shaft next to the new drive shaft machined for the customer. Drive shaft features keyways, drilled and tapped holes and spline.

Emergency Breakdown - New Drive Shaft manufactured for customer. Image shows the new drive shaft next to pump motor. Drive shaft features keyways, drilled and tapped holes and spline.

Emergency Breakdown - New Drive Shaft manufactured for customer. Image shows the old drive shaft next to the new drive shaft machined for the customer. Drive shaft features keyways, drilled and tapped holes and spline.

CNC Turning - Fabrication - Emergency breakdown solution for customer. New aluminium v-rollers with bearings. New shafts, new mount plate and 4 v-rollers supplied. Photo shows old roller (front) and new roller (back).

CNC Milling - Gearbox Housing - the casing that surrounds the mechanical components of a gear box. It provides mechanical support for the moving components.

Fabrication / CNC Machining - Gearbox housing - the casing that surrounds the mechanical components of a gear box. It provides mechanical support for the moving components.

Fabrication / CNC Machining - Gearbox housing - the casing that surrounds the mechanical components of a gear box. It provides mechanical support for the moving components.

CNC Milling - Top Ceiling Plate (4 pocket)(Back)

CNC Milling - Top Ceiling Plate (4 pocket)

CNC Milling - Top Ceiling Plate (2 pocket)

CNC Milling - Top Ceiling Plate (close-up of machined finish)

CNC Milling - Top Ceiling Plate (3 pocket)

CNC milling - Forming Dies (close-up of machined finish)

CNC Milling - Forming Dies

CNC Milling - Forming Dies

This cake batter press machine was designed and manufactured in house for our client. Our client was looking to automate a portion of their production line and engaged us to design and manufacture a solution. The job required us to work across a multiple disciplines including - CAD design, pneumatics, electrical, PLC programming, machining and fabrication.

This cake batter press machine was designed and manufactured in house for our client. Our client was looking to automate a portion of their production line and engaged us to design and manufacture a solution. The job required us to work across a multiple disciplines including - CAD design, pneumatics, electrical, PLC programming, machining and fabrication.

This cake batter press machine was designed and manufactured in house for our client. Our client was looking to automate a portion of their production line and engaged us to design and manufacture a solution. The job required us to work across a multiple disciplines including - CAD design, pneumatics, electrical, PLC programming, machining and fabrication.